Ukugaya intambo kunezinzuzo eziningi, njengokusebenza kahle kokucubungula okuphezulu, ikhwalithi ephezulu yochungechunge, ukuguquguquka okuhle kwamathuluzi, nokuphepha okuhle kokucubungula.Ezinhlelweni zokukhiqiza ezisebenzayo, imiphumela emihle yokucubungula iye yazuzwa.
Izinzuzo zamathuluzi okugaya intambo:
1. Umsiki wokugaya intambo ingacubungula imicu enobubanzi obuhlukene kanye nephrofayili efanayo
Imicu ehlukene ingacutshungulwa kusetshenziswa isisiki sokugaya intambo ngokushintsha irediyasi yokuhumusha, enganciphisa inani lamathuluzi, yonge isikhathi sokushintsha ithuluzi, ithuthukise ukusebenza kahle, futhi lula ukuphathwa kwamathuluzi.Ukwengeza, umsiki oyedwa angakwazi ukucubungula imicu yokuzungezisa kwesokunxele nakwesokudla.Ukuthi i-thread milling cutter icubungula intambo kwesokunxele noma kwesokudla kuncike ohlelweni lomshini.Ngezimbobo ezinentambo ezinephimbo elifanayo namadayamitha ahlukene, ukusebenzisa imishini kampompi kudinga amathuluzi okusika amaningi ukuze kuqedwe.Kodwa-ke, uma usebenzisa i-thread milling cutter ekwenzeni imishini, ukusebenzisa ithuluzi elilodwa lokusika kwanele.
2. Ukuthuthukiswa kokunemba kwentambo kanye nekhwalithi ephezulu
Ngenxa yezinto zamanje zokukhiqiza zezinqamuleli zokugaya intambo ziyi-alloy eqinile, isivinini somshini singafinyelela ku-80-200m/min, kuyilapho isivinini somshini wamakhoni wezintambo zensimbi enesivinini esikhulu singu-10-30m/min kuphela.Ukugaya intambo kuqedwa ngokuzungezisa amathuluzi anesivinini esikhulu kanye nokufakwa kwe-spindle.Indlela yayo yokusika iwukugaya, ngesivinini esikhulu sokusika, okuholela ekunembeni kwentambo ephezulu kanye nekhwalithi ephezulu.
3. Ukususwa kwe-chip yentambo yangaphakathi okulula
Intambo yokugayaeye-chip cutting, enama-chips amafushane.Ukwengeza, ububanzi bethuluzi lomshini buncane kunembobo enentambo, ngakho-ke ukukhishwa kwe-chip kubushelelezi.
4. Idinga amandla omshini aphansi
Ngenxa yokuthi ukugaya intambo kuwukusika okunqamula i-chip, ngokuthinta ithuluzi lasendaweni namandla okusika aphansi, izidingo zamandla ethuluzi lomshini ziphansi uma kuqhathaniswa.
5. Ukujula okubekelwe imbobo engezansi kuncane
Okwezintambo ezingakuvumeli ukuguquguquka kwezintambo noma izakhiwo ezingaphansi, kunzima umshini usebenzisa izindlela zokujika zendabuko noma umpompi uyafa, kodwa kulula kakhulu ukufeza ukugaya kwe-CNC.Abasiki bemilling bangacubungula imicu ephansi ephansi.
6. Impilo ende yamathuluzi
Impilo yesevisi yomsiki wokugaya intambo ingaphezu kweshumi noma amashumi ezikhathi zompompi, futhi inqubo yokugaya izintambo ze-CNC, kulula kakhulu ukulungisa usayizi wobubanzi bentambo, okunzima ukuyifinyelela usebenzisa. umpompi noma ufe.
7. Kulula ukufeza isibiliukusika izintambo
Ukucutshungulwa kabusha kochungechunge olukhona bekulokhu kuyinselele ekusebenziseni ukujika ukuze kucutshungulwe uchungechunge.Ngemva kokusebenzisa i-CNC Milling of threads, le nkinga ixazululeka kalula.Kusukela ekuhlaziyweni okumsulwa kokunyakaza, kungabonakala ukuthi ngesikhathi sokugaya, inqobo nje uma ibanga lokudla lokujika ngakunye lilungisiwe futhi ithuluzi lehliswa ukusuka ekuphakameni okungaguquki nokuqhubekayo isikhathi ngasinye, intambo ecutshunguliwe izoba sesimweni esifanayo, futhi usayizi werediyasi ngeke kuthinte ukujula kwentambo (ubude bezinyo), ngakho-ke asikho isidingo sokukhathazeka ngokuphazamiseka kwezinyo.
8. Izinto ezisetshenziswayo ezinokuqina okuphezulu kanye nezinto ezisezingeni eliphezulu ze-alloy
Isibonelo, ukucutshungulwa kwentambo ye-titanium alloy kanye ne-nickel esekelwe ialloy bekulokhu kuyinkinga enzima uma kuqhathaniswa, ikakhulukazi ngenxa yokuthi ompompi bezintambo zensimbi ezinesivinini esikhulu banokuphila kwamathuluzi okufushane lapho kucutshungulwa imicu yezinto ezibonakalayo eshiwo ngenhla.Kodwa-ke, ukusebenzisa i-hard alloy thread milling cutter ukuze kucutshungulwe intambo yento eqinile kuyisixazululo esikahle, esingacubungula imicu yezinto ezisezingeni eliphezulu zengxubevange ngobulukhuni be-HRC58-62.
Isikhathi sokuthumela: Jul-17-2023