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Kungani kunezinkinga eziningi kangaka ngokucubungula ama-alloys e-titanium?Mhlawumbe awuzifundanga nhlobo lezi ziphakamiso

Tingxubevange ye-itanium kunzima kakhulu ukusetshenzwa kunezinto eziningi zengxubevange, kodwa ukukhetha umpompi ofanele kusengenzeka.Impahla ye-Titanium iqinile futhi ilula, iyenza ibe insimbi ekhangayo efanelekela i-aerospace, medical, kanye nezinye izimboni.

Kodwa-ke, izici zezinto ezibonakalayo ze-titanium alloys zibeka izinselelo ezimbonini eziningi ezicubungulayo, futhi onjiniyela abaningi bafuna izixazululo ezifanele zale nto.

Kungani kunzima umshini we-titanium?

Isibonelo, i-titanium ayikwazi ukuqhuba kahle ukushisa.Lapho ucubungula i-titanium, ukushisa kuvame ukunqwabelana phezulu nasemaphethelweni ethuluzi lokusika, kunokuba kuhlakazwe ngezingxenye kanye nesakhiwo somshini.Lokhu kuyiqiniso ikakhulukazi uma uthepha, njengoba kukhona ukuxhumana okuningi phakathi kwendawo engaphakathi yembobo kanye nompompi kunaphakathi kwendawo yokusebenza kanye nebhilidi yokubhoboza, isigayo sokuphela, noma amanye amathuluzi.Lokhu kushisa okugciniwe kungabangela ama-notches onqenqemeni futhi kunciphise ubude bempilo kampompi.

Ngaphezu kwalokho, i-modulus ephansi ye-elastic ye-titanium iyenza "i-elastic", ngakho-ke umsebenzi wokusebenza uvame "ukuphindaphinda" empompini.Lo mphumela ungaholela ekugugeni nasekudabukeni kwentambo.Iphinde ikhulise i-torque empompini futhi ifinyeze impilo yesevisi kampompi

Ukuze uthole imiphumela ehamba phambili uma uthepha ingxubevange ye-titanium, sicela uthole okuthi Taps akhiqizwe abakhiqizi bampompi abasezingeni eliphezulu, uwafake kusibambo samathuluzi wokuthepha, bese ukhetha amapharamitha afanelekile kumathuluzi omshini anokulawula okuhle kokuphakelayo.

Amathuluzi okusika we-OPT akunikeza ngekhwalithi ephezuluThephafuthi ukhathazeke mahhala ukusekelwa ngemva kokuthengisa.

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1. Sebenzisa isivinini esifanele

Isivinini sokuthepha sibalulekile ekusikeni imicu ye-titanium alloy.Isivinini esinganele noma esishesha kakhulu singaholela ekwehlulekeni kokuthinta kanye nempilo kampompi ibe mfushane.Ukungena nokushiya izimbobo ezinentambo, kusanconywa ukuthi ubhekisele kusampula yomkhiqizo bese ukhetha isivinini sokuthepha esiphusile.Yize ihamba kancane kunokuthepha ezinye izinto eziningi, lolu chungechunge lufakazelwe ukuthi lunikeza impilo kampompi engaguquki kanye nokukhiqiza okuphezulu.

2. Sebenzisa uketshezi olufanele lokusika

Ukusika uketshezi (okupholile/okuthambisa) kungathinta impilo kampompi.Nakuba uketshezi olufanayo lokusika olusetshenziselwa okunye ukusebenza kwe-titanium alloy luyinketho yokuthepha, lolu ketshezi Lokusika lungase lungakhiqizi ikhwalithi edingekayo yentambo nempilo kampompi.Sincoma ukuthi usebenzise amafutha okugcoba ekhwalithi ephezulu anokuqukethwe uwoyela okuphezulu, noma okungcono, usebenzise uwoyela wokucofa.

Ukuthepha okunzima kakhulu umshini we-titanium alloys kungase kudinge ukusetshenziswa kokunamathisela okunamathiselwe okuqukethe izithasiselo.Lezi zengezo zihlose ukunamathela endaweni yokusika, naphezu kokukhiqiza amandla aphezulu okusebenza esibonakalayo phakathi kwethuluzi nomsebenzi.Ububi bokunamathisela kokuthepha ukuthi kufanele kufakwe mathupha futhi ngeke kusetshenziswe ngokuzenzakalelayo ngesistimu yokupholisa yomshini.

3. Ukusebenzisa amathuluzi omshini we-CNC

Nakuba noma yiliphi ithuluzi lomshini elikwazi ukucubungula ama-alloys e-titanium kufanele likwazi ukuthepha ngempumelelo lezi zinto, imishini ye-CNC iyona efaneleka kakhulu ukuthepha i-titanium.Ngokuvamile, lawa madivayisi amasha ahlinzeka ngemijikelezo yokuthepha eqinile (evumelanayo).

Amayunithi amadala e-CNC ngokuvamile awanazo lesi sici.Ngaphezu kwalokho, ukunemba kwalezi zisetshenziswa ezindala nakho akukuhle, futhi akunconyiwe ukuthepha ngoba ukuthepha kuyinqubo yokwenza imishini enembayo.Ukukhethwa kwezinto zokusebenza kusacutshungulwa kancane, futhi amasayithi amaningi nawo ahlangabezane nenkinga yompompi abaphukile ngenxa yemishini yokuguga engahlangabezani nezindinganiso zokunemba.Ngakho-ke, abanikazi bamabhizinisi kufanele banake lolu daba.

4. Sebenzisa isibambo sethuluzi lokuthinta

Ompompi basengozini enkulu ekudlidlizeni, okunganciphisa ikhwalithi yochungechunge futhi kufinyeze impilo yokuthepha.Ngenxa yalesi sizathu, izibambo zamathuluzi okuthepha asebenza kahle kakhulu kufanele zisetshenziselwe ukunikeza isilungiselelo esiqinile.Imijikelezo yokuthepha eqinile/evumelanayo iyenzeka ezikhungweni zokwenza imishini ye-CNC, njengoba ukuzungezisa kwe-spindle kungavunyelaniswa ngokunembile ne-eksisi yokuphakelayo kokuphakelayo kuzo zombili izikhombisi-ndlela zewashi neziphikisana newashi.

Leli khono livumela ukukhiqizwa kochungechunge ngaphandle kwesinxephezelo sobude kompompi.

Ezinye izibambo zamathuluzi zokuthepha zidizayinelwe ukunxephezela amaphutha amancane okuvumelanisa okungenzeka avele ngisho nangamathuluzi we-CNC angcono kakhulu.

5. Mayelana nemidlalo

Ukuze uthole ukunemba okuphezulu nokuphindaphindeka, sicela uhlole ukulungiswa kwengxenye yakho ukuze uqinisekise ukuthi isistimu yakho yokubopha ucezu lokusebenza ingalungiswa ngokugcwele engxenyeni.Lesi siphakamiso sibaluleke kakhulu kuma-workshops amancane okucubungula amaqoqo nasezimbonini ezinkulu zokukhiqiza izimoto, okungenzeka kunanini ngaphambili zihlangabezane nomsebenzi ohlanganisa izingcezu zokusebenza ze-titanium.

Eziningi zalezi zinto zokusebenza zinezici ezinodonga oluncane futhi eziyinkimbinkimbi, ezivumela ukudlidliza.Kulezi zinhlelo zokusebenza, izilungiselelo eziqinile zizuzisa ngomsebenzi womshini ngamunye, okufaka ukuthepha.

6. Hlela kusengaphambili ukuze unqume izidingo zemishini yokuthepha

Ubude bempilo kampompi buncike ezintweni eziningi, okuhlanganisa amandla ethuluzi lomshini, ukunemba kokulawula okuphakelayo, ikhwalithi yesibambo samathuluzi wokuthepha, ibanga le-titanium alloy, kanye nohlobo lwesipholile noma isigcobo.

Ukulungiselela zonke lezi zici kuzoqinisekisa ukuthi imisebenzi yokuthepha iyonga futhi ephumelelayo.

Uma ushaya i-titanium, uMthetho omuhle wesithupha wukuthi embobeni enobubanzi obuphindwe kabili ububanzi bayo, kungabholwa izimbobo ezingama-250-600 isikhathi ngasinye.Gcina amarekhodi amahle ukuze ugade ubude bempilo kampompi.

Izinguquko ezingalindelekile empilweni yompompi zingase zibonise isidingo sokulungisa okuguquguqukayo okubalulekile.Izinkinga ngokuthinta ngokuthepha zingase futhi zibonise izimo ezinomthelela omubi kweminye imisebenzi.

Amathuluzi okusika we-OPT ngumkhiqizi weCarbide ompompi, engakunikeza ngentengo encintisana kakhulu nokusekelwa kwesevisi okuphelele.

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Isikhathi sokuthumela: Jun-13-2023